SKU
24927-247

Automated batch count collating system

Automated batch count collating system

Equipment


System Overview

The automated collating system with batch count capability to collate and stack tissue carton blanks. The system is capable to producing collated sets of various patterns and sizes of facial tissue cartons in a flat (un-glued or un-erected) format. The system dispense between one and six cartons from each dispenser to a flighted conveyor, the cartons is stacked in groups and delivered for manual placing on a pallet.

 

Longford International heavy duty carton collator consisting of:

A 10 C750W24-318SM feeders with batch count tables,

A heavy duty Longford flighted collating conveyor,

A custom Longford Stacker System and a roller (low backpressure) out-feed conveyor.

 

The system is collate various patterns of groups of cartons such as 2/2/3/1/4/3/2/1/1/2, 6/4/3/5/2/2/2/4/4/4 and 2/2/4/2/4/2/2/2/4. The maximum batch count per feeder is 6 cartons with a maximum total collated set of 36 cartons.

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Automated batch count collating system

Equipment


System Overview

The automated collating system with batch count capability to collate and stack tissue carton blanks. The system is capable to producing collated sets of various patterns and sizes of facial tissue cartons in a flat (un-glued or un-erected) format. The system dispense between one and six cartons from each dispenser to a flighted conveyor, the cartons is stacked in groups and delivered for manual placing on a pallet.

 

Longford International heavy duty carton collator consisting of:

A 10 C750W24-318SM feeders with batch count tables,

A heavy duty Longford flighted collating conveyor,

A custom Longford Stacker System and a roller (low backpressure) out-feed conveyor.

 

The system is collate various patterns of groups of cartons such as 2/2/3/1/4/3/2/1/1/2, 6/4/3/5/2/2/2/4/4/4 and 2/2/4/2/4/2/2/2/4. The maximum batch count per feeder is 6 cartons with a maximum total collated set of 36 cartons.

 

C750W24-318SM Feeders with Batch Tables

 - Includes:

  • MP2 Microprocessor Controller
  • Overlength Detect
  • Pulse Feedwheel
  • 24" Product Magazine
  • Custom Batch Tables
  • Low and Empty Product detection
  • Miss and Verify Detection
  • Dual Color Warning Light Beacon
  • Heavy Duty AC Brushless Servo Drive

Station ADX Conveyor

 - Includes:

  • Longford Policing Controller
  • 10 Station Feeder Mounting
  • Product Catch Trays and Side Guides
  • Heavy Duty AC Brushless Servo Drive
  • Inline Product Jogger
  • Longford Custom Heavy Duty Stacker
  • Custom End and Side Joggers for Batches
  • Low Back Pressure Exit Roller Conveyor


Product Specifications

The system will be designed to handle unglued and un-erected tissue cartons with the following range of sizes:

  • Minimum: 6” x 5”
  • Maximum: 20.5” x 15.1”
  • Thickness: 0.040”
  • Direction of Travel through Feeder: Wide Edge Leading
  • Direction of Travel through Conveyor: Narrow Edge Leading

NOTE: There's no guarantee of the performance of any products.

Run Requirements

Speeds

Up to 4500 cartons per hour per feeder gross. Approximately 18 to 20 sets of up to 36 pieces per set per minute as per above pattern for 10 feeders or up to 1200 collated sets per hour gross.

A Gross production of 45,000 pieces per hour, utilizing 10 feeders, with a net production of 80% of gross.

More Information
Manufacturer N/A
Model # N/A
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